We have developed a roll-to-roll laser high-speed drilling machine for mass production that could not be realized with conventional Galvano mirrors and polygon mirrors.
This machine is the only one in the world utilizing unique technology of original optical design (GHS), expertise for selecting the optimum laser oscillator and expertise for laser processing for roll-shaped films, which enables high-speed drilling of various films and foils.
Overview
Strong Points
Applications
Product specification
Contact
We have partnered with Wired Co., Ltd. (headquartered in Sanjo City, Niigata Prefecture), which possesses the fastest laser porous processing technology in the world.
We operate and sell the first roll-to-roll laser processing machine in Japan for high-speed porosity equipped with our own ultrahigh-speed laser scanner.
Features of our laser processing technology
Core Technology：GHS（Grand Helical Scan） [Patented]
This is our unique optical system for high-speed scanning of laser light and fine hole processing while continuously transferring roll-shaped thin film and foil.
High-speed scanning system that transcends conventional optics (Galvano mirrors, polygon mirrors)
Achieves continuous high-speed processing by minimizing laser power loss as much as possible and processing in 1 shot
We have a machine for trial production up to 300mm width. Processing tests for mass production can be carried out immediately
| Comparison with other processes |
Our high-speed processing |
Conventional laser |
Punch press | Etching | |
|---|---|---|---|---|---|
| Drilling speed |
Hole/sec | 4,000~ 200,000 |
~3,000 | ~6,000 | 10,000~ |
| Hole diameter | μm | 3~100 | 20≦ | 300≦ | 200≦ |
| Material | Plastic | Good | Good | Fair | Poor |
| Ceramic | Good (thin) | Fair | Poor | Poor | |
| Metal | Good (thin) | Fair | Good | Good | |
| Burr | No | Yes | Yes | None | |
We perform non-contact and high-speed drilling of micropores with approximately Φ10µm diameter.
Wired’s laser processing technology enables high-speed, non-contact fine holes with a significantly smaller diameter and less burrs compared to other drilling methods such as punch press and etching.
We own multiple light sources and can perform laser processing tests for various kinds of materials.
Roll-to-roll laser processing example
It is possible to make processing of roll as it is! We support your company’s mass production with high-speed porous processing technology.
Possible to process fine holes with a diameter of 10µm to 20µm.
Possible to make a test for a material with the range of 150mm to 300mm width and
1m to 10m/min rolling speed.
We have produced a machine with 30m/min rolling speed for mass production.
You can minimize the burrs and burns peculiar to the laser hole.
Possible for mass production with thin steels, metal foils, and films.
| Rolled Aluminum foil | Electrolytic Copper foil | SiO Negative electrode | Resin composite | Polyimide |
|---|---|---|---|---|
Hole diameter: Φ16µm, |
Hole diameter: 12µm, |
Hole diameter: 6µm, |
Hole diameter: 65µm, |
Hole diameter: 10µm, |
| GHS180 (WHI-180RR) | GHS360 (WI-360RR) | |
|---|---|---|
| Roll width | 150㎜ | 300㎜ |
| Processing width | 120㎜ | 300㎜ |
| Inner diameter (core) | 76㎜(3inch) | |
| Outer diameter | Max：Φ500㎜ | |
| Constant speed | 0.5~8m/min | 0.2~10m/min |
| Transport speed | Max: 25m/min | Max: 20m/min |
| Tension | ~80N (full width) | |
| Meandering system | Within +/-2.0mm | |
Wired Co., Ltd.https://wired.jp.net/en/
2-4-15 Kitashinbo, Sanjo, Niigata 955-0861 Japan
Project Division, Machinery & Materials Unit
Tel. 03-6376-1343 Email. [email protected]
